Production Process

The process of spinning cotton to thread in Afghan White Gold Cotton factory is very standard and developed in which the quality control is the most important part. Although 10 phases is needed to produce thread out of cotton, this factory does the best in order to obtain the best quality out of each phase. Afghan White Gold Cotton factory check the quality of produced threads in laboratory after each phase and then deliver it to the next phase. If a tiny defect is detected, this factory used to stop production and cast off the wasted materials.

Thread spinning includes different phases which are in the following separately:

  1. Super Blender: in this phase, the raw materials are conveyed via pipes to the second machine and Blow room machine. This machine is used to separate cotton out of other additional materials.
  2. First Blow room machine: in this phase, other additional materials which are heavier than cotton like dusts and grits are separated and eliminated from the machine. Now, cleaner cotton is conveyed to the second machine.
  3. Second machine:  This machine also do the same as the first one but more accurate. It separates dust and shavings from cotton and conveys pure cotton to the silo.
  4. Silo: In this phase, low and high fiber cottons are mixed together.
  5. Final Blow room Machine: this is the last Blow room phase which purifies and scatters the cotton and conveys them to Carding Machine.
  6. Carding Machines: these machines do the ultimate level of cotton purifying which separate the cottonseeds and start the first stage of thread production ( thick Spider thread). Thick Spider threads are produced by seven Carding machine and then they are conveyed to Multi Folding machine.
  7. Multi Folding machine:  this machine is used to twist seven spider threads together and make a sturdier thread, and then convey it to next step (Flyer Machine)
  8. Flyer Machine: this machine raises the spin on the threads and makes them thinner and then twists them on bobbins and conveys them to next step which is Ring thread production machine
  9. Ring Machines: This machine is used to make 27 meter out of each meter threads which are twisted on bobbins. After this, the produced threads are sent to Iron machine which is in next step.
  10. Iron Machine: In this step, if any defect is found in any part of the produced threads, that bobbin is separated and the other bobbins are sent to be packed. Threads from many small bobbins are twisted in a single larger bobbin, and then steaming gets start. After the threads got steamed they get packed and sent out. With these phases, Afghan White Gold cotton factory is producing between six to nine Ton cotton threads per day.

After all the above steps were processed, the qualities of the produced threads are checked once again, and then the produced threads with international standard quality are ready to be provided in the internal and external markets.